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Nissin Radial MC Rebuild

Discussion in 'Tech' started by E30, Jul 19, 2020.

  1. E30

    E30 Member

    A friend gave me a 19mm Nissin from his Gixxer (it is the post warranty model). i tried using it on my SV but could barely get any fluid to come out of the outlet and the brakes never would bleed properly. Figured it needed a rebuild so I did that today. Nothing seemed clogged or worn. It still barely has any fluid come out when i pump and only occasionally. Also with the lever all the way out, no fluid drips from the outlet or bleeder (which I thought they are supposed to do). i ended up putting a Brembo on my SV and it bled and worked fine. I checked the hole in the body where the resovoir connects and it seems clear.

    Any thoughts?

    Thanks!
     
  2. Monsterdood

    Monsterdood Well-Known Member

    Hmmmm, used brake parts with some suspicious behavior. I might recommend to put brake parts on that you have 100% confidence in. Cheap things can be expensive in the long run. Other than that, I don’t have any great ideas.
     
  3. E30

    E30 Member

    For sure. It is for a street bike and I won't use it unless it is working perfectly. These are not complicated devices.
     
  4. RPR

    RPR Well-Known Member

    see attached pic... if you have one of the recalled "before" units, ditch it for the updated version, otherwise you will never get it bled properly

    https://i.imgur.com/iucddPp.jpg

    edit: didn't read properly, it's one of the post-recalls
     
  5. DaveB

    DaveB Just Riding Around

    Does it have a stock brake lever on it or an aftermarket? A lot of the cheap ebay specials are known to not work right as they hold the plunger down too far causing all kinds of issues.
     
  6. Motofun352

    Motofun352 Well-Known Member

    If it doesn't have a bleed nipple on top of the master, crack the banjo bolt slightly open. Prime the master cylinder (it's really just a small pump). This is messy so keep a towel under the operation and water available for when you're done. Once the master is primed it will be much more effective at flushing the lines down to the slaves.
     

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