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07/08 GSXR-1000 Cable Clutch Conversion

Discussion in 'Tech' started by onepusher, May 29, 2014.

  1. onepusher

    onepusher Socially Inappropriate

    I have just completed the switch to cable clutch on my 1000. For those saying you only need the two shift rods, front sprocket cover and clutch perch to complete the mod are wrong. :tut:

    I have complied a list of parts required. Now some of the parts may come on items you purchase on eBay. For example: I found a front sprocket cover with the following items.
    23122-41G00 CAMSHAFT,CLUTCH 37.88
    09263-12027 BNG,NEEDLE 12X1 5.70
    09282-10012 OIL SEAL 10X20X 6.22
    09263-10014 RN 10X14X10B 6. 10.60

    Here is the complete list of parts needed:
    Qty Part Number Description Price Total
    23110-38B00 ROD,CLUTCH PUSH 18.76 18.76
    23111-35F00 ROD,CLUTCH PUSH 10.82 10.82
    23121-41G00 PIECE,CLUTCH PU 33.75 33.75
    23122-41G00 CAMSHAFT,CLUTCH 37.88 37.88
    23125-41G00 SPRING,CLUTCH R 2.61 2.61
    23271-41G00 ARM,CLUTCH RELE 31.29 31.29
    09103-06223 BOLT,CLUTCH COV 1.83 1.83
    09134-06015 SCREW,CLUTCH PU 5.39 5.39
    09160-10020 WASHER 1.36 1.36
    09263-10014 RN 10X14X10B 6. 10.60 10.60
    09263-12027 BNG,NEEDLE 12X1 5.70 5.70
    09282-10012 OIL SEAL 10X20X 6.22 6.22
    08310-00063 NUT 1.41 1.41
    11361-41G00 COVER,ENG SPROC 152.30 152.30
    01547-06553 BOLT 2.09 2.09
    01547-06953 BOLT 2.61 2.61
    58200-41G00 CABLE ASSY,CLUT 37.61 37.61
    57621-41G00 LEVER,CLUTCH 37.05 37.05
    57431-45C01 BOLT,LEVER PIVO 9.46 9.46
    08319-21063 NUT 1.78 1.78
    57560-05A00 SWITCH ASSY,CLU 9.88 9.88
    02122-03208 SCREW 1.41 1.41
    01547-06203 BOLT 1.89 1.89
    57641-33E20 NUT,ADJUSTER 29.10 29.10
    57644-33E00 SPRING,ADJUST 7.06 7.06
    57642-33E00 SCREW, SPRING 2.61 2.61
    SubTotal 462.47
    Type of shipping & handling: Standard Shipping (5-10 days) 48.50
    Total 510.97

    You will also need to relocate the fuse box and replace the radiator overflow bottle. Here is the bottle I used.
    http://www.usplastic.com/catalog/item.aspx?itemid=34242

    I drilled two holes in the top to run the hoses into the bottle.
     

    Attached Files:

  2. SV650R

    SV650R GSXR ASSASSIN

    Wow... You went all out!!!

    I traded parts with a local 05-06 GSXR 1000 rider.

    We had to get a new 6 mm stainless steel rod, and we play with lengths until we both work it out. The 07-08 GSXR 1000 hydraulic clutch push rod, was 2-3 mm too short for the 05-06 GSXR 1000 with the hydraulic clutch set up. The 05-06 GSXR 1000 cable clutch push rod was 2-3 mm too long for the 07-08 GSXR 1000 with the cable clutch set up.

    I did purchased a new clutch cable.

    For the Radiator over flow bottle, I just bent the mounting bracket less than 1/4 inch to allow room for the cable. For the Fuse Box I oval out the mounting holes to move it out of the way.

    We thank you for the parts list. I am sure others would appreciate it!!!
     
  3. Hollywood

    Hollywood different breed

    took my racebikes to KWS to have this done. Way easier.
     
  4. onepusher

    onepusher Socially Inappropriate

    I didn't buy all the parts I listed, I scrounged around and found most of them. I was just making it clear to others that might want to change to cable that you need a few more parts than what others may say.
     
  5. Coopster

    Coopster Well-Known Member

    If memory serves correct, shortening the outer pushrod to 101.5 mm is all that needs to be done "internally".
     

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