Need torque specs for the following: Rotors Calipers Axle Pinch Bolts Thank you, I still waiting for my service manual to arrive
Front Rotors - 16.5 lb-ft Rear Rotors - 25.5 lb-ft Calipers - 25.5 lb-ft Axle - 72.5 lb-ft Pinch Bolts - 16.5 lb-ft
go to ebay, you can download it for ~$6.50. Kind of cool in the electronic format as you can use the search function to find stuff way faster. downside of course is less portable but a cheap laptop travels easy.
I just put my front end back on and torqued it all up as right as a craftsman torque wrench can. Kind of feels good after too many years of bullshit "that feels about right" half-assedness. I even have a set of allen wrenches that are cut off straight so I can torque those too set in a socket. Also allows me to chuck them in a drill to zip them on and off quicker. Tools are cool (well, maybe not Davie Stone)
When you get the manual know that the rear sprocket values are half of what is listed. Don't have it in front of me right now.
Interesting to hear the rear is about half, was that from experience or a re-release? I've noticed some of the larger values seem excessive, but it's a good starting point. Going by feel plus a quarter turn, I don't know who in their right mind would get comfort from that.
2006 750 CHASSIS ITEM N·m kgf-m lb-ft Steering stem head nut 90 9.0 65.0 Steering stem lock-nut 80 8.0 58.0 Steering damper bolt and nut 23 2.3 16.5 Front fork upper clamp bolt 23 2.3 16.5 Front fork lower clamp bolt 23 2.3 16.5 Front fork cap bolt 35 3.5 25.5 Front fork inner rod lock-nut 20 2.0 14.5 Front fork damper rod bolt 35 3.5 25.5 Front axle bolt 100 10.0 72.5 Front axle pinch bolt 23 2.3 16.5 Handlebar clamp bolt 23 2.3 16.5 Clutch lever pivot bolt 1.0 0.1 0.7 Clutch lever lock-nut 6.0 0.6 4.5 Brake lever pivot bolt 1.0 0.1 0.7 Brake lever lock-nut 6.0 0.6 4.5 Front brake master cylinder mounting bolt 10 1.0 7.0 Front brake caliper mounting bolt 35 3.5 25.5 Front brake caliper housing bolt 22 2.2 16.0 Front brake pad mounting pin 15 1.5 11.0 Brake hose union bolt 23 2.3 16.5 Clutch lever holder mounting bolt 10 1.0 7.0 Air bleeder valve (Front and rear brake caliper) 7.5 0.75 5.5 Air breeder valve (Master cylinder) 6.0 0.6 4.5 Brake disc bolt (Front) 23 2.3 16.5 Brake disc bolt (Rear) 35 3.5 25.5 Rear brake caliper mounting bolt 17 1.7 12.5 Rear brake caliper pin bolt 32 3.2 23.0 Rear brake pad mounting pin 15 1.5 11.0 Rear brake master cylinder mounting bolt 10 1.0 7.0 Rear brake master cylinder rod lock-nut 18 1.8 13.0 Front footrest bracket mounting bolt 23 2.3 16.5 Swingarm pivot shaft 15 1.5 11.0 Swingarm pivot nut 100 10.0 72.5 Swingarm pivot lock-nut 90 9.0 65.0 Cushion lever mounting nut 98 9.8 71.0 Cushion rod mounting nut 78 7.8 56.5 Rear shock absorber mounting bolt and nut 50 5.0 36.0 (Upper and Lower) Rear axle nut 100 10.0 72.5 Rear sprocket nut 93 9.3 67.5 should be 43.5 Side-stand mounting bracket bolt 50 5.0 36.0 Rear shock absorber bracket nut 115 11.5 83.0 Cowling brace bolt and nut 23 2.3 16.5 Not quite half but you get the idea.
